Industries / Manufacturing & Energy / Plastics & Packaging
AI for Plastics & Packaging
Around-the-clock lines, seen the next morning
Molding and converting lines run all night, change over often and turn every bad start-up into scrap. Every camera you already own records the whole night and flags visible defects once detection is trained for your parts, video SOPs make mold changes and changeovers repeatable, and the recording from the minute scrap started is there for the morning meeting.
For molding, extrusion, film and converting lines, on your own servers.
Solutions
Solutions built for plastics & packaging
AI Video Analytics
Visible defects caught at the press
Short shots, flash, print and seal faults and unit counts, from models trained on footage of your own line. Every hold arrives with the clip from that station.
Explore →Standard Work & SOP Adherence
Mold changes made repeatable
Mold changes, start-ups and changeovers as video standard work, a quiz at the step that matters, completion tracked per person, and drift flagged on your cameras once detection is trained for your line.
Read the guide →Safety & Compliance Monitoring
Safety flags on every shift
Missing PPE, restricted-zone entry, fire and smoke flagged from day one, forklift aisles trained for your plant, and the clip kept for the EHS file.
Explore →Video Training Platform
Training records ready when an auditor asks
Video SOPs with quizzes at the step that matters, a certificate of completion, and SCORM and LTI connections to the LMS you already run.
Explore →Corporate Investigations
Incident records that hold up
An audit-ready incident record with every action on it in the audit trail, with bystanders blurred before footage goes to HR, counsel or an insurer.
Explore →License Plate Recognition
Gates and yards
Plates read as searchable text at gates and yards, watchlist alerts on sight, every read retained.
Explore →Find Your Industry
Other plants we build for
Food & beverage
The line at 2 a.m. should run like the line at 2 p.m. Checkweigher and metal-detector rejects checked against the recording from that minute.
Pharma & medical devices
One method on every shift, with a completion record that sits alongside your QMS.
Automotive
Missing or misplaced parts caught at the station, not at the end of the line.
All of manufacturing & energy
Safety, quality, throughput, cost and downtime across every kind of plant, utilities and field sites.
Built for Your Plant
Trained on your parts, your print and your changeovers
Your parts and packaging
Molded parts, films, pouches, labels and print, across every SKU you run.
Your defect list
Short shots, flash, print and seal faults, against each customer’s acceptance standard.
Your changeovers
The mold changes, color changes and start-up sequence your best crew already runs.
Your presses and lines
The presses, extruders and converting lines your cameras watch, with every flag sent on to your systems through the REST API and webhooks.
Where the Numbers Move
Five numbers your plant already reports
Safety
$48,000 per medically consulted work injury, in economic cost to society (NSC Injury Facts, 2024).
Missing PPE, restricted-zone entry, fire and smoke flagged on every shift, with the clip kept for the EHS file. Forklift aisles are trained for your plant.
Quality
Scrap, traced to the minute it started.
Visible defects flagged at the press or the line, and every hold arrives with the clip from that station.
Throughput
Every changeover, the same steps.
Mold changes and start-ups as video standard work, so the night shift runs the method the day shift runs, and drift is flagged on your cameras once detection is trained for your plant.
Cost
No new cameras.
Uses the cameras you already own. They cover every shift instead of a sample, and training reaches every plant without flying trainers between sites.
Downtime
11% of revenue lost to unplanned downtime at the world’s 500 largest companies (Siemens, 2024).
Every camera is recorded continuously, so the minutes before a press or line stop are on video whether or not an alert fired. Root cause starts from the recording, not from memory.
Industry figures, not VIDIZMO results. A pilot on one line measures yours.
Programs You Answer To
What the platform contributes to ISO 9001 and customer audits
ISO 9001
Documented procedures as video SOPs, training and completion records per person, and clips that sit beside a nonconformity and its corrective action.
Customer audits
The records a customer auditor asks for, from changeover training to the clip behind a hold, found by search rather than assembled by hand from paper logs.
Food-contact packaging
Where you make packaging for food, the same training records and clips support the hygiene program your customers audit you against.
What stays with you
The platform does not certify or audit your plant. Your quality system and your customers’ audit programs stay in charge, and camera flags support your people rather than replace their judgment.
Products in Play
The products behind the line
AI Live Insight
Real-time video analytics
Live flags on press and converting-line cameras, with every event sent to your MES, quality and maintenance systems through the REST API and webhooks.
Explore AI Live Insight →AI Intelligence Hub
Agentic AI platform
Ask questions of footage, setup sheets and equipment manuals and get answers that cite their source, plus workflows that act when an event fires.
Explore AI Intelligence Hub →Nexus
Enterprise content platform
The content platform underneath: ingest, storage, search, identity, retention and the audit trail.
Explore Nexus →Redactor
AI redaction at scale
Faces and bystanders blurred in incident footage, audio and documents before they leave the plant.
Explore Redactor →Connected to Your Plant Systems
Events reach your other systems as they happen
Webhooks on the events you choose
A catalog of 169 event types in 40 categories, from AI Live Insight detections and fired monitors to quiz, course and content events. Subscribe to one event or a whole category, and each event is posted to your endpoint as JSON, in the order it happened.
Alerts where your people are
A detection goes by email to the people subscribed to that camera, with its severity and snapshot, and by webhook to a messaging, SMS or dispatch system.
Monitors for patterns over time
A monitor checks recorded events on a schedule, such as more than five events on a camera within 10 minutes, or an expected event that did not happen. When it holds, it emails its subscribers and posts to subscribed webhooks, with the evidence for each condition.
Every delivery on record
Each webhook delivery is logged with its response and retries, retried when the endpoint has a transient failure, and resumed after a restart. The log exports as PDF or CSV.
The REST API covers the rest of the platform: content, search, metadata, users and sharing, under the same permissions as the interface. Native and API connectors for other systems are on the integrations page.
Why VIDIZMO
We speak mold change, start-up scrap and changeover minutes
FAQ
AI for plastics & packaging, asked and answered
What does VIDIZMO do for plastics and packaging plants?
Every camera on the floor is recorded around the clock and flags visible defects and safety problems with the clip. Video SOPs make mold changes and changeovers repeatable on every shift, and the minutes before a stop or a run of scrap are on video for root cause.
Can we see what happened on the night shift?
Yes. Every camera is recorded continuously, whether or not an alert fired, so the morning meeting can go to any camera at any minute. Flags from the night arrive with their clip, and a monitor can email the team when a pattern holds, such as more than five events on one camera within 10 minutes.
Which defects can it see?
Defects a line camera can see, such as short shots, flash, print and seal faults, with models trained on footage from your line for your own parts and acceptance standard. Fine surface and dimensional defects stay with dedicated machine-vision stations.
How does it help with mold changes and changeovers?
The best setup technician's method is captured as video standard work, step by step, with a short quiz at the steps that matter and completion tracked per person. Once detection is trained for your plant during the pilot, the cameras flag where practice drifts from the standard.
Does it help with ISO 9001 and customer audits?
It contributes records: video SOPs, training and completion records per person, and the clip behind each hold, all searchable. Certification and audits stay with you, your registrar and your customers.
Does it connect to our MES and maintenance systems?
Yes. Webhooks post detections, fired monitors and other platform events to your endpoints as they happen, and the REST API covers the rest of the platform. A detection can open a work order, raise a quality hold or create a record in the system that remains the system of record.
Does it work with our existing cameras?
Yes. Any IP camera, NVR or VMS that provides an RTSP or ONVIF stream, with no new cameras and no change to your VMS. You are alerted when a camera goes offline, so a gap in coverage does not go unnoticed.
Can it run fully on-premises?
Yes, and for live video analytics that is the setup we recommend, because processing close to the cameras avoids sending continuous video off site. Air-gapped sites are supported.
What works on day one, and what is trained for our plant?
PPE, restricted zones, fire and smoke work from day one, along with video SOPs, quizzes, completion records and cited answers from your documents. Your own parts, defect list, forklift aisles and drift from your standard work are trained for your plant during the pilot, from footage and samples you supply.
Point it at one press
One press or one converting line. We will show you the flags, the clip behind each one, and the baseline to measure them against.